Skip to content

Capacity, duty and hook height

Double Girder Overhead Cranes

Higher-capacity crane systems for demanding duty cycles, long spans and applications where hook approach matters.

Designed around the application

Capacity, span, headroom, duty, structure, controls and maintenance access are considered together.

Choosing the right crane

The layout follows the work

Double girder cranes use two bridge beams with a travelling crab or trolley above or between them. That creates more room for higher capacities, demanding duty classifications and improved hook approaches.

We engineer the complete system around the building, runway reactions, maintenance access and production duty. Walkways, auxiliary hoists and specialist controls can be incorporated where the process needs them.

A strong fit for

  • Heavy engineering and steel handling
  • High-duty production lines
  • Long-span manufacturing bays
  • Applications needing maximum hook height
Multiple overhead cranes spanning a busy industrial workshop

The design brief

Six inputs that shape the project

A useful quotation starts with the operating requirement, not just a headline safe working load.

  1. 01

    Load weight, shape and centre of gravity

  2. 02

    Required duty classification and utilisation

  3. 03

    Span, runway length and allowable wheel loads

  4. 04

    Top and side hook approaches

  5. 05

    Maintenance access and rescue strategy

  6. 06

    Process controls, interlocks and collision risks

Configuration options

Specify what improves the job

Option 1

Auxiliary hoists

A second lifting point for load turning, tooling or lower-capacity handling.

Option 2

Service walkways

Designed access for inspection and maintenance where the site arrangement requires it.

Option 3

Synchronised motion

Control strategies for tandem cranes, twin hoists or long and awkward loads.

Request a survey

Tell us what needs to move

Share what you know. If capacity, span or hook height are still uncertain, we will help establish them during the survey.

Crane details, if known

A crane engineer will respond within one working hour.

Questions, answered

Double Girder Cranes FAQ

Why choose double girder instead of single girder?+

Double girder layouts are suited to higher capacities, heavier duty and projects where hook height, approach or specialist equipment cannot be achieved efficiently with one beam.

Will the building need strengthening?+

Possibly. We calculate crane and wheel loads and work with the project structural engineer so the runway and supporting building are assessed properly.

Can an old crane be replaced on the existing runway?+

Often, but the runway geometry, rail, buffers and structural capacity must be surveyed before a replacement is specified.

Free crane planning pack

Scope the job before the first site visit

Get the practical worksheet our engineers use to start a crane conversation: capacity, span, hook height, duty, access, controls and compliance handover.

  • New-crane requirements worksheet
  • Site survey and access checklist
  • Maintenance and LOLER planner
  • Questions to compare quotations
Get the free planning pack Useful for facilities, engineering and production teams.

Planning double girder cranes?

Talk through the load, building and timescale with a CraneCert engineer.