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Improve the crane you already own

Overhead Crane Modernisation and Upgrades

Controls, hoists, drives and safety upgrades that extend useful life and improve reliability without replacing everything.

Designed around the application

Capacity, span, headroom, duty, structure, controls and maintenance access are considered together.

Choosing the right crane

The layout follows the work

A sound crane structure can often be modernised instead of replaced. New controls, radio systems, variable-speed drives, brakes, hoists and safety devices can improve handling and remove obsolete components.

We start with an engineering survey and a clear scope. The proposal separates safety-critical work, reliability improvements and optional productivity upgrades so you can plan investment sensibly.

A strong fit for

  • Obsolete or unreliable control systems
  • Poor load control and harsh stopping
  • Capacity or process changes
  • Cranes with sound structures but ageing equipment
CraneCert-branded hoist motor and gearbox prepared in the workshop

The design brief

Six inputs that shape the project

A useful quotation starts with the operating requirement, not just a headline safe working load.

  1. 01

    Existing crane documentation and duty

  2. 02

    Condition of structure, runway and machinery

  3. 03

    Availability of replacement parts

  4. 04

    Required control and safety functions

  5. 05

    Downtime window for installation

  6. 06

    Testing, commissioning and certification needs

Configuration options

Specify what improves the job

Option 1

Radio remote control

Give the operator a clearer view of the load and remove a trailing pendant where the risk assessment supports it.

Option 2

Variable-speed drives

Improve acceleration, deceleration and positioning while reducing mechanical shock.

Option 3

Hoist replacement

Replace an obsolete or underspecified hoist while retaining suitable bridge and runway structures.

Request a survey

Tell us what needs to move

Share what you know. If capacity, span or hook height are still uncertain, we will help establish them during the survey.

Crane details, if known

A crane engineer will respond within one working hour.

Questions, answered

Crane Upgrades FAQ

Is it worth upgrading an old overhead crane?+

It can be when the structure and runway remain suitable. A survey compares condition, obsolescence, duty and upgrade cost against replacement.

Can you fit radio control to any crane?+

Most cranes can be assessed for radio control, but the final design must account for emergency stops, isolation, visibility and retained backup controls.

Will the crane need testing after an upgrade?+

Yes. The required function tests, proof load testing and documentation depend on the extent of the modification and are agreed in the work scope.

Free crane planning pack

Scope the job before the first site visit

Get the practical worksheet our engineers use to start a crane conversation: capacity, span, hook height, duty, access, controls and compliance handover.

  • New-crane requirements worksheet
  • Site survey and access checklist
  • Maintenance and LOLER planner
  • Questions to compare quotations
Get the free planning pack Useful for facilities, engineering and production teams.

Planning crane upgrades?

Talk through the load, building and timescale with a CraneCert engineer.